Gunma Factory / Technical Center

Main Products Handled

●Car engine parts
  Converter assembly, Exhaust manifold assembly
●Car exhaust system parts
  Hydro-exhaust assembly, Double pipe exhaust assembly
●Car body parts
  Press door sash, Roll door sash, Aluminium door sash
●Car fittings
  Front grille, Tail gate trim, Stainless steel door molding, Plastic bumper
●General parts
Washbasin for commercial dishwasher and endoscope washer, Bonnet for forklift, Side panel for construction machines

Main Production Facilities

  • Amino 4000T hydraulic counter press
  • H&F 2500T transfer press
  • Aida 1200T UL press
  • Fukui 800T transfer press
  • Opton 1000T hydro-forming machine
  • 55-stage roll forming line
  • 40-stage roll forming line
  • 35-stage roll forming line
  • 30-stage roll forming line
  • Tailored laser welding machine
  • Internal tube production line
  • Laser welding line
  • Various welding lines
  • Toshiba 3000T injection molding machine
  • Toshiba 2500T injection molding machine
  • Toshiba 1600T injection molding machine
  • JSW 850T injection molding machine
  • Sumitomo 450T injection molding machine
  • Resin coating line

Main Production Facilities

  • Amino 4000T hydraulic counter press
  • H&F 2500T transfer press
  • Aida 1200T UL press
  • Fukui 800T transfer press
  • Opton 1000T hydro-forming machine
  • 55-stage roll forming line
  • 40-stage roll forming line
  • 35-stage roll forming line
  • 30-stage roll forming line
  • Tailored laser welding machine
  • Internal tube production line
  • Laser welding line
  • Various welding lines
  • Toshiba 3000T injection molding machine
  • Toshiba 2500T injection molding machine
  • Toshiba 1600T injection molding machine
  • JSW 850T injection molding machine
  • Sumitomo 450T injection molding machine
  • Resin coating line

Main Development Environment

【Design Facilities】

●CAD/CAM
 CATIA – 25 stations, NX – 6 stations, CADMEISTER – 8 stations, CAM TOOL – 1 station, MASTER CAM – 1 station, Goelan – 1 station, Unidraf 7 – 2 stations
●CAE  AUTO FORM – 1 station, PAM STAMP – 1 station, MOLD FLOW – 1 station, NX – 1 station, Abaqus – 1 station, SCRYU/Tetra1 station, WAVE – 1 station

【Prototyping Facilities】

 CO2 laser, Spinning machine, Shrinking machine, Sipe bender, One pitch bellows, Hydro-forming machine, TIG welding machine, MIG welding machine

【Research Facilities】

 Noise test bench, Endurance test bench, Vibration test bench, Motorcycle chassis dynamo test machine, muffler flow tester, 3-axes excitation machine, Single body hydraulic excitation machine, Impulse excitation machine, Electromagnetic vibration test machine, , Stress measurement device, acceleration measurement device, Vibration analysis machine, Audio holography analyze, Heating equipment, weather resistance test machine, Cold energy impact test machine, Dampness test machine, Constant temperature & humidity bath, Pitching test machine, Corrosion test machine, Tensile and compression test machine, Microscope, Micro-Vickers hardness gauge

【Processing Facilities (Facilities with Production Technologies)】

 Double column machining center – 2 units, vertical machining centers – 5 units (including YASUDA JIG BORDER), horizontal machining center -1 unit, surface grinder – 2 units, wire processing machine (Chelsea, Mitsubishi) – 2 units, 1000-ton trial press, generic lathe, ball mill, grinder, arc welding machine, others

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AKABANE FACTORY

An introduction of Sankei’s profile, corporate principle, president’s message and history since its establishment is given here.

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